Kaizen
means continuous improvement
Moreover, Kaizen means continuing
improvement in personal life, home life, social life, and working life. When applied to the workplace
Kaizen means continuing improvement involving everyone – managers and workers
alike. Japanese word meaning -Kai
- gradual and orderly change, Zen - for
the better. Involves everyone in the
organization in small improvements using conventional knowledge and tools
Without large capital investments.
A culture - way of life
Focusing on eliminating waste
Begins and ends with people
Total system focus – not just one
department
Kaizen
Extends to Individual Life
Everybody deserves to and should be
willing to improve himself/herself for the better continually.
“If
a man has not been seen for three days, his friends should take a good look at
him to see what changes have befallen him” -
an
old Japanese saying that
describes how natural Kaizen is
Kaizen Key Concepts
SDCA to PDCA – standardized work
Quality first
–If
something can be improved, a measure must exist by which improvement can be
quantified – quality characteristics
Upstream management
Speak with data
Variability control and recurrence
prevention
Seven Deadly Wastes
Over-production
Waiting
Transportation
Over-processing
Inventory
Motion
Defects
THE
Kaizen WET BLANKET LIST
I
am too busy to study it.
It's
a good idea, but the timing is premature
It
is not in the budget
Theory
is different from practice
Isn't
there something else for you to do ?
I
think it doesn't match corporate policy
It
isn't our business; let someone else think about it
Are
you dissatisfied with your work ?
It's
not improvement, it's common sense
I
know the result, even if we don't do it
I
will not be held accountable for it
Can't
you think of a better idea ?
BASIC
TIPS FOR KAIZEN ACTIVITIES
Discard
conventional fixed ideas.
Think
of how to do it, not why it cannot be done.
Do
not make excuses. Start by questioning current practices.
Do
not seek perfection. Do it right away even if for only 50% of target.
Correct
it right away, if you make mistake.
Do
not spend money for KAIZEN, use your wisdom.
Wisdom
is brought out when faced with hardship.
Ask
'WHY?" five times and seek root causes.
Seek
the wisdom of ten people rather than the knowledge of one.
KAIZEN
ideas are infinite.
Maintenance
Innovation
–Major improvements in
technology/equipment
–Requires substantial investment
–Best suited to a good economy
nKaizen